Deer Creek-Mackinaw Community Unit School District No. 701

HS Construction Project Progress Reports

 

Friday, October 26, 2007: 

A progress meeting was held at 1:00 pm in my office.  The biggest concern was the placement of trailers for subcontractors that will be on site by Monday, November 5th.  Bill and I decided to restrict parking south of the building (west of the football field) to allow contractors to use that area for their trailers.  Additionally, I will be attending the Village of Mackinaw Board meeting to obtain permission to block part of the Fifth Street for the construction. 

 

As far as progress, preliminary excavating has been done to allow the contractor to pour concrete supports to reinforce the walls of the existing building.  Next week, work will continue on underpinning the foundation of the existing building, as well as final excavation prior to footings being poured.  After that, plumbing subs will be on site to rough plumb the project prior to block and finish concrete work beginning.  We decided to hold bimonthly progress meetings in the cafeteria.  The project superintendent, Jeff has been consulting with Bill on appropriate times to remove the steps to the entrance near the cafeteria and we will attempt to coordinate this to be a minimal disruption to the educational process.

 

Friday, November 9, 2007: 

The exterior brick has been selected (Lawrenceville #103, smooth face, modular, Severe Weather rated, $470/M from Chad Kaeb, Darnall Concrete Products Company, 309-452-4469).  The quoted cost includes all bricks for Phase 1 and Phase 2  as one run, with Phase 2 stored at a “to be approved” location for delivery in late 2008 or 2009 as needed.  Russ is working to confirm the estimated brick count so we can adjust the contract accordingly.  He believes the count is somewhere in the 50,000 - 60,000 range.  The original allowance is $550/M, so we anticipate around $4,000 to $4,800 credit to be determined by Otto Baum's final count to be ordered. 

 

Excavation is about complete on Phase 1.  The exterior steps near the cafeteria have been removed.  Footings have been poured and we expect that plumbers will be in next week to start laying out their work prior to the block layers coming in.  Jeff Riebel, Project Superintendent, has met with John Embry regarding the location of the fiber optics that come into the building to supply our internet access.  McLeod communications, who owns the fiber, has agreed to come out to assist with locating the cables.  Ideal and Associates have been out to take asbestos samples of the science room and areas slated for demolition.  Preliminary reports look good as there should not be a major (and costly) abatement project.  Next week, I am meeting with Russ, Bill, and the science teachers to look at casework submittals prior to approval.

 

Friday, November 30, 2007:

Vanguard reports that the foundation is compete, as well as the exterior waterproofing.  Next week they will begin backfilling and have the masons start building the walls.  After the first course of blocks is laid, the floor slab will be poured.  The plan is to provide cover for the masons so that they may work through the winter.  Currently, they are removing the steps from the exit between the academic wing and the cafeteria.

 

Plumbers report that they have the east end and storm drainage completed.  They will need access to the classrooms on the north side of the building by Thursday, December 5th and will schedule with Mr. Lamb to minimize disruptions.

 

Electricians will have their preliminary work completed by Thursday, December 5th, which includes all of the underground conduit and concrete tunnels to relocate the transformer for service to the entire building.  We discussed the appropriate time to transition to the new service, which will require the district to contract with Ameren to install the new transformer and remove the existing.  I received a bill for $17,000 from Ameren for this work in August, but have held off paying until necessary, to maximize interest earnings.  I anticipate that this bill would be submitted for approval by the January Board of Education meeting.  It was tentatively agreed upon that Spring Break (March 21-28) would be the optimal time, as the building will be without power for eight hours during the transition. 

 

The district reported that McLeod communications had been contacted regarding the location of the fiber optics serving the building, which is used for communications and internet access.  The fiber is a minimum of forty-two inches below the surface and runs near the road.  McLeod is willing to come on site an assist in the excavation, which will be necessary later in preparation for the concrete to be poured for the parking directly north of the new building.  Additionally, Ideal and Associates will be back on site on Tuesday, December 4th to complete their inspection of the underground tunnels for any asbestos materials.  We should have a final report and the abatement plan by the next progress meeting.  This information will be critical to scheduling the demolition of the 1914 structure.

 

The next meeting was scheduled for Friday, December 14, 2007, 1:30 pm in the cafeteria.

 

Friday, January 4, 2008:

All is going nicely with bearing walls going up and projected to be completed by some time next week.  The masonry work is under an enclosure with heat being provided.  Due to the precipitation in November and December, the ground has not yet dried out to enable the contractors to pour the floors.  The kitchen footings are in and protected from the elements.  Vanguard, has reported that the steel beams are in and ready to be set after the bearing walls are completed.  Architect, Russ Middleton will contact Union Roofing about tearing out the gutters on the north side so that phase one walls can be completed. 

 

Electricians have been following the masons and have been able to provide rough-ins for electrical and fire protection as the walls go up. 

 

Plumbers have water proofed the storm sewer that will tie into phase two work.  Next week, plumbers will be meeting with general contractors to determine rough-ins for the kitchen area and when they can proceed with the work.  Shop drawings have been sent for Heating/Ventilating and Air Conditioning (HVAC) work. 

 

Jeff Riebel, Project Superintendent, discussed the need to shut down the road directly north of the construction site, when cranes are brought in to set the beams.  Jeff will communicate with the district and the families directly impacted by this road closure.  Further, Jeff indicated that he will be bringing in some rock to cut down on the mud being tracked into the street.

 

The next meeting was scheduled for Friday, January 18, 2008, 1:30 pm in the cafeteria.

 

Friday, January 18, 2008:

We were unable to meet today due to scheduling conflicts.  The meeting was rescheduled for Friday, January 25, 2008 at 10:00 am in the cafeteria.

 

Friday, January 15, 2008:

The sub zero weather has significantly and negatively impacted progress, as there has been no work done this week.  On Monday, January 28th, contractors will be using a crane to set hollow core and as such, will need to close the portion of Fifth Street between East and Webster Streets.  We anticipate the need will not extend beyond Monday, January 28th.  We have notified the students, staff, Village, and Mrs. Mitchell and Mrs. Bratcher, the residents who will be impacted.  On Monday, the hollow core will be set on the top of the bearing walls, which will enclose the basement level and allow workers to continue regardless of the weather.  Should the weather hold out as forecast for next week, masons will begin the second story classroom walls, as well as the kitchen and east walls of phase one.  Additionally, sub grade will be brought in.  Plumbers report that rough plumbing is completed in the kitchen area.  An issue with space constraints and the ductwork in phase one was resolved. 

 

Mr. Lamb discussed his preferences for keying the building and it was agreed that the subcontractor providing the door hardware would contact Mr. Lamb directly.  Architect Middleton informed us that the newer security systems allow for keying from inside the room so that teachers would be able to go to lockdown from inside the classroom in the event of a security breach. 

 

Mr. Lamb and I also discussed furniture needs and change orders with Architect Middleton.  Mr. Lamb will be contacting vendors to have them submit proposals for the conference room, office area, library/media center, other offices, and classroom furnishings.  Proposed change orders are related to upgrading the electrical and shelving in the science room renovations.  The electrical upgrade cost $3,300 and would allow for a better solution for providing outlets at the science tables.  The shelving upgrade cost $8,470 and provides a better solution for securing and storing chemicals and glassware. 

 

The next meeting is scheduled for Friday, February 8, 2008 at 1:30 pm in the cafeteria.

 

Friday, February 29, 2008

Mr. Matt Balagna, Vice President of Vanguard Contractors, reported that over the last three weeks little progress had been made due to the extreme winter weather that we have experienced this year.  However, over that time period, the contractors have worked to attempt to dry out the floor of the first level so that the concrete floor could be poured and finished.  After sealing the windows and openings with plastic sheeting, sealing gaps in the hollow core, and using fans and heaters to dry out the ground, a geo-tech fabric was installed and fill rock was spread.  All the underground conduit and plumbing was completed as well.  The floor was poured on Friday, February 29, 2008.

 

Mr. Balagna anticipates that next week more concrete will be poured for proposed ramp areas on the lower level and that the masons will return to begin internal walls on the first level.  It is thought at this point that once the masons return to the job site, then they will work under cover while the weather is bad and then move to the second floor as the weather improves.  Within the next two weeks, steel decking should arrive and be installed over the hollow core and then the floor of the second story can be poured.

 

Mr. John Embry, District Technology Coordinator, discussed his plans to re-route the phone lines prior to demolition of the 1914 building.  Mr. Embry proposed running conduit from the existing boiler room to the existing principal’s office, which after project completing will be the Technology Office and host phone, internet, fire and security systems.  John will be coordinating this effort with Mr. Greg Guilliams, District Maintenance Director, and the private vendors responsible for providing our phone, internet, fire and security systems.

 

Additionally, asbestos abatement and Science room casework color schemes were discussed.  Ideal and Associates, a licensed asbestos management and removal company, has already been on site to inspect and plan for any asbestos removal, which will be done after school is recessed for the summer and prior to demolition.  Mr. Russ Middleton, District Architect, will be putting together proposed color schemes for science casework so that materials could be ordered.  The science room renovations will be done over the summer so that the room will be available for use at the start of school in August 2008.  Mr. Steve Yarnall, Superintendent, will contact Ameren IP to relocate the transformer for power over Easter Break, which is March 21-28.

 

The next meeting is scheduled for Friday, March 14, 2008 at 1:30 pm in the cafeteria.

 

 

Friday, March 14, 2008

Electricians from Oberlander report that they have met on site with AmerenIP to be sure that they will have completed all necessary work for Ameren so that they can transfer power from the existing transformer to the new transformer.  The work that Ameren must do has been scheduled for spring break as the power will need to be off for approximately 6 hours during the transfer process.

 

Masons have been working on the enclosed portion of the project and are building interior walls on the first level of phase one.  The electrical contractors are following them installing conduit. 

 

In the coming weeks fill will be brought in after the rough plumbing has been completed for the kitchen area.  Masons will continue work on interior walls and move to exterior walls as the weather improves.

 

The next meeting is scheduled for Friday, March 28, 2008 at 1:30 pm in the cafeteria.

 

Friday, March 28, 2008

Steve Yarnall has been in contacted with AmerenIP regarding the transfer of power from the old transformer to the new site.  Oberlander electric has completed all necessary work for the transfer to take place.  We are waiting on Ameren to schedule their crews to install the pole and complete the movement of the equipment.  After Ameren has done their work, Oberlander crews will need to pull the wires and reestablish the power connections.  This must be done prior to demolition of the 1914 structure and will require a power outage at the building.  Although, we had attempted to schedule this work for Easter break, when no classes were being held, Ameren was unable to comply with our request.

 

Vanguard VP, Matt Balagna issued a new schedule of activities that became necessary after an extreme winter caused many work stoppages.  We continue to plan on demolishing the 1914 building on or around June 16, 2008.  Prior to the demolition, district staff will need to move equipment and furniture from the structure and asbestos abatement will need to be completed.  We are working on details now to get that work scheduled.

 

Project Superintendent, Jeff Riebel reported that the fill and rough plumbing was completed for the new kitchen and that he anticipates that the floor will be poured next week.  Also, at that time, the floor to the second story of phase one will be poured.  Masons continue to work on site and have begun the second floor exterior walls, while completing the first floor interior walls.

 

The Heating, Ventilating and Air Conditioning Contractors discussed temporary lines that will be run in the boiler room to service phase one after the 1914 structure has been removed.  We anticipate that the HVAC will be operational in phase one by the time school starts.

 

The next meeting is scheduled for Friday, April 11, 2008 at 1:30 pm in the cafeteria.